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Thread: Sachs xtc 125 conversion

              
   
   
  1. #91
    Senior Member
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    Jun 2017
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    Hi
    Fuse(es) arrived, but my buddy being sick i am still waiting for the sens-wiring.
    In the meantime i got some open tasks done:
    -new break fluid
    -pre-alligned the motorplate in relation to wheel/ chain..
    -got the grips /throttle on the handlebars
    -aux battery is in
    -final mock up of the new cockpit... as i forgot to put the 12v display onto the first one..

    aux battery in original location:
    CIMG0597.jpg

    final cockpit:
    CIMG0602.jpg

    with a bit of notching:
    CIMG0596.jpg

    the fairing nearly closes

    ( it does in the back but with a slight relocation of the pack- to leave more room for cables- and the cells being wider than advertised my plan did not work out fully)
    CIMG0595.jpg

    It will look something like this in the end:
    CIMG0601.jpg

    greets

    flo

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  3. #92
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    Jun 2017
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    HI
    never waste any material
    CIMG0610.jpg

    Half of the chain guard done...
    would be finished by now if i was one to stick to his own plans..
    used up the other motor-cut-out to mill those stops for the craddle instead of milling them from other leftovers seperatly..
    well need tho order another piece of aluminum...
    CIMG0617.jpg

    greets

    flo

  4. #93
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    better view
    CIMG0615.jpg

  5. #94
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    Wiring sheme

    anyone cares to have a look ?
    hope its all really visible.
    Most important to me is the former indicator light that i have circled into that blue oval.
    Will this indicator light be on only after the contactor closed? (and not causing short that is..)
    Attached Images Attached Images

  6. #95
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    May 2015
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    Flo
    Is pwr the ignition on switch? Then I agree it should only come on with the contactor as the circuit will not be live otherwise.

    Someone please correct us if we're incorrect.

    Cheers

    Tyler

  7. #96
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    Jun 2017
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    Pwr on the controller pin 7 should come live and close contactor of motor pack only after key switch is closed
    and the "e-stop" on handlebar is closed. I called it contactor on switch)
    Otherwise key switch only turns on lights, indicators, break, horn..
    Last edited by flo; 1 Week Ago at 1509.

  8. #97
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    Jun 2017
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    Hi
    got the upper pack (10s) finished with sense cables and fixed to the bike - no pic though

    Holder for the emergency cut off done:
    CIMG0621.jpg

    fits nicely:
    CIMG0622.jpg

    Now i had to get it not only attached to upper battery pack but also line up the hole in the tank for it to go through...
    all nice to have cnc and cad at hand but an with an unknown shape - hmmm
    Some rocked sience was on order - using a high tech aproach for lining up:
    CIMG0623.jpg

    together with the most advaned tools:
    CIMG0626.jpg

    produced a nice coutout.

    now only glue on and make sure it doesn`t wander off downwards

    tape and another high tech helper:
    CIMG0628.jpg

    stay tuned

    greets
    Flo

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